← SAE Tomorrow Today
SAE Tomorrow Today ·Oct 8, 2026 ·35 min

353. How DED is Transforming Aerospace Manufacturing

Evaluation and Summary

5.7/10

SAE Tomorrow Today episode 353 features Tyler Blumenthal, Sales Manager at RPM Innovations, discussing laser powder directed energy deposition (DED) and its transformative impact on aerospace manufacturing. DED is an additive manufacturing process that uses a high-powered laser and metal powder to build metal components layer by layer. The episode explores how this technology can reduce production timelines by approximately 30%, converting what traditionally takes years into months. The conversation covers DED's versatility—it can create, repair, and modify large-scale metal parts—which opens new possibilities for design flexibility and production efficiency. A key theme is the role of industry standards in accelerating DED adoption across the aerospace sector. The episode also addresses DED's evolution from niche applications in space and defense toward broader commercial aerospace use, suggesting the technology is reaching an inflection point for mainstream adoption. The host is Grayson Brulte, and the episode runs 35 minutes. The show notes indicate this is part of SAE Tomorrow Today's broader mission to discuss emerging mobility technology with industry leaders and innovators, though the specific technical depth, data points, and detailed examples from the conversation itself are not provided in the available material.

Verdict: A solid, timely episode on an important aerospace manufacturing trend with a credible guest, though the show notes provide limited evidence of exceptional depth, debate, or storytelling that would elevate it to must-listen status.

News rubric

  • Accuracy and sourcing 3/5 20%

    Guest is identified with title and company; specific claims (30% timeline reduction, DED capabilities) are stated but sourcing and verification details are not evident from show notes alone.

  • Balance and context 3/5 20%

    Show notes present DED's benefits clearly but don't indicate whether limitations, competing technologies, or skeptical perspectives are discussed in the episode itself.

  • Timeliness and relevance 4/5 15%

    Additive manufacturing in aerospace is an active, relevant industry trend; the focus on standards adoption and commercial expansion suggests current momentum in the field.

  • Substance 3/5 15%

    Show notes outline core topics (DED process, timeline savings, standards, market expansion) but provide limited detail on depth of technical explanation, case studies, or concrete examples discussed.

  • Delivers on its title 4/5 15%

    Title promises DED's transformation of aerospace manufacturing; show notes confirm the episode covers DED technology, production benefits, and industry adoption—directly on target.

  • Value for time 3/5 15%

    35-minute runtime is reasonable for an interview format; pacing cannot be fully assessed from show notes, but the topic scope suggests solid content density without obvious padding.

How we score News

Worth it if you work in aerospace manufacturing, additive manufacturing, or supply chain optimization, or if you want a clear introduction to how DED is reshaping production timelines in the industry.

Based on the episode description. AI-generated; it can be wrong.

Show notes

From rocket engines to aircraft, laser powder directed energy deposition (DED) is turning years of production time into months. Listen in as we sit down with Tyler Blumenthal , Sales Manager at RPM Innovations , to explore how DED is expanding the possibilities of metal additive manufacturing by using a high-powered laser and metal powder to build components layer by layer. DED can create, repair, and modify large-scale metal parts, opening the door for new possibilities in design and production. The conversation explores how DED can reduce production timelines by 30%, why standards are helping accelerate adoption, and how DED is moving beyond space and defense applications toward broader aerospace and commercial use. We’d love to hear from you. Share your comments, questions and ideas for future topics and guests to podcast@sae.org . Don’t forget to take a moment to follow SAE Tomorrow Today —a podcast where we discuss emerging technology and trends in mobility with the leaders, innovators and strategists making it all happen—and give us a review on your preferred podcasting platform. Follow SAE on LinkedIn , Instagram , Facebook , X , and YouTube . Follow host Grayson Brulte on LinkedIn , X , and Instagram .
/10